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A Technical Review on Performance and Emission Characteristics of Diesel Engine Fueled with Straight Vegetable Oil

Kamta Prasad Tiwari and Ram Narayan Singh *

1 School of Energy and Environmental Studies, Devi Ahilya Vishwavidyalaya, Takshshila Campus, Khandwa Road Indore, Madhya Pradesh India

Corresponding author Email: rnsingh.seema@gmail.com

DOI: http://dx.doi.org/10.12944/CWE.18.2.04

As energy reserves are depleting day by day and the environment is polluted, finding an alternative to fossil fuel has become an essential task for the world community. Green fuel (straight vegetable oil) has been found to be a capable alternative to fossil fuel in many applications. Using unprocessed unblended straight vegetable oils (UUSVOs) as a fuel for diesel engine is advantageous in minimizing the processing time, energy, and cost associated with biodiesel production. However, the higher viscosity of vegetable oils limits their long-run use in diesel engine. A planned methodology is, however, required to resolve the issues of poor engine performance and affected emission parameters. This article aimed to present a critical review of the impact of UUSVOs on the performance and emission level of diesel engine during short and long-run engine operations. The crucial aim of this article is to find an eco-friendly alternative to fossil fuel that may serve the world community. The recent literature review shows that straight vegetable oils (SVOs) may become an excellent alternative to diesel engines during short-run operations. However, long-run operation with SVOs as a fuel creates many problems related to damage and maintenance of the engine parts, deteriorated engine performance, significant variation in emission, chocking of injector and fuel line, degraded lubricating oil quality, etc. Engine performance can be improved through the optimization of operation parameters and fuel preheating prior to the injector.

CI engine; Fuel Preheating; Long Run Test; Short Run Test; Straight Vegetable Oil

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Tiwari K. P, Singh R. N. A Technical Review on Performance and Emission Characteristics of Diesel Engine Fueled with Straight Vegetable Oil. Curr World Environ 2023;18(2). DOI:http://dx.doi.org/10.12944/CWE.18.2.04

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Tiwari K. P, Singh R. N. A Technical Review on Performance and Emission Characteristics of Diesel Engine Fueled with Straight Vegetable Oil. Curr World Environ 2023;18(2).


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Article Publishing History

Received: 2022-10-13
Accepted: 2023-04-14
Reviewed by: Orcid Orcid Nor Adilla Bt Rashidi
Second Review by: Orcid Orcid Sunday Oyedepo
Final Approval by: Dr. Hiren B. Soni

Introduction

Ecological concerns, exhaustion of fossil fuel reserves and escalating industrialization and transformation of the world have caused researchers worldwide to come across for substitute from renewable resources. From the present perspective, biofuels such as pure plant oil or straight vegetable oil (SVO) are a commercial alternative that can reduce load of dependency on petroleum fuels. The "SVO" is also called "raw vegetable oil or pure plant oil or neat vegetable oil or pure plant oil or  straight plant oil or raw plant oil or crude  vegetable oil and virgin vegetable oil.1-14

Indian farmers preferably use compression ignition (CI) engine or diesel engine (DE) for agricultural purposes. Because vegetable oil's unique characteristics, such as its properties are comparable to diesel, bio-degradable, locally and readily available in nature, make vegetables oils a good contender to substitute the existing fossil diesel (FD). However, instead of a unique feature to direct use of neat vegetable oil (VO) in the engine, there are certain limitations with vegetable oils as a alternative fuel for compression ignition engines. SVO causes carbon deposits in the combustion chamber, piston top, incomplete burning, and some other problems, like blockage fuel injectors and sticks piston rings.5, 15-18 To improve the properties and overcome the shortfalls of VOs, mainly chemical and heating techniques are employed to decrease their kinematic viscosity. Chemical techniques for lowering viscosity are pyrolysis transesterification, micro-emulsion and dilution. In the heating techniques fuel is preheated to decrease the viscosity.11, 18-22 Transesterification is the unique and proven technique for producing biodiesel.5 Nevertheless, higher energy requirement and response time in transesterification technique are the major hurdles in making it popular.  Also, crude glycerol is quite injurious to the environment and must be well disposed of.23 Because of all these; preheating the unprocessed VO prior to injection is the most favorable method to reduce its viscosity. However, researchers reported more NOx emissions than FD.24 Using unaltered SVOs in the engine creates various operational issues which affect the engine’s performance and emission. 25  These problems have significantly appeared during the engine's long-run operation rather than the engine's short-run operation. This paper aims to summarize the results and opinions of different investigators on engine performance and exhaust emissions level of compression ignition engines fueling with unprocessed unblended SVO during Short and Long-run Operations.

Properties of Vegetable SVOs

VOs are mainly produced from oilseed plants, oil-bearing fruits, kernels, and the seeds of textile fibers plants. VOs are divided into edible and non-edible oils.15, 26-28 The various Physical and Thermal Properties of SVOs are presented in Table 1. Most of the authors have broadly reviewed them. Different researchers have well-reported kinematic viscosity, which can be easily observed in Table 1. Thickness increases with the unsaturated structure and length of the carbon chain. At room temperature, the average thickness of SVOs is about 10–15 times more compared to that of FD.6, 15 Majorly, the calorific value of FD is around 10–15% higher than SVOs fuel. Cetane numbers are the measure of flammability. The lower the Cetane numbers, the higher the cold start-up problem of the engine.6  VOs pose particular values of Flash points, Cloud points, and Pour points (Table 1). Rich-contained iodine VO has more double bonds and indicates a higher degree of unsaturation means lower oxidation stability.6, 13

Table 1: Physical and Thermal Properties of SVOs.

Sr.No.Properties of SVOValuesReferences
1Kinematic Viscosity (cSt at 38°C)32.6-76.413, 15, 29, 30
2Density (kg/m3)870-97013, 15
3Flash Point(°C)110-3305, 6,13, 15, 30
4Cloud Point (°C)-11.6 to 2315, 30
5Pour Point (°C)-40.0 to 316, 15
6Carbon Residue (% w/w)0.22-0.6413,31, 32
7Free Fatty Acid (%w/w)1–5%6, 32, 33
8Calorific Value (MJ/kg)34–42.1513, 15, 29, 30, 32
9Cetane number32– 59.513, 32

VOs are triglycerides with a long atomic structure of carbon-containing glycerol and fatty acids with a carboxyl group. VOs consist of 95-97% triglycerides and the remaining 5-3% as monoglycerides, diglycerides, waxes, sterols, and a variety of impurities and free fatty acids.6 Glycerol molecules with three fatty acid molecules respond in terms of triglyceride resulting in three water molecules and one triglyceride molecule.27 Saturated and unsaturated fatty acids are with and without double bond chains5 and VOs are lipid materials.27 Geometrical differences exist in the different kind of  saturated and unsaturated fatty acids of Vegetable oil such as carbon chain length, location and  number of double bond.34 Saturated fatty acids are generally available in solid form at room temperature, where as unsaturated fatty acids are in liquid form at room temperature34. These oils have Oleic acid, Caprylic acid, Capric acid, Palmitic acid and other fatty acids. It contains the straight chain of carbon and hydrogen atoms in aromatic configurations with better ignition quality, oxidation-resistant; reducing fuel oxidation problems.27, 35

Literature Review on Performance and Emission Characteristics of DE fueling SVOs for Short-Run Duration

Literature shows the severity of the requirement for alternative fuel for DEs. Dedicated research work on "Direct use of UUSVOs in DE or CI engine" has been concentrated over the last two-three decades by investigators. A Summary of previously published review on SVOs is shown in Table 2. Most of the reviewers found that the SVOs as an alternative to FD (Table 2). Nettles-Anderson and Olsen 4, Misra and Murthy5, Sidibe et al.6 and Blin et al.observed that the use of SVOs can be one of the way to reduce emissions load to environment and can be used in DE without any modification.11, 13, 15, 19, 38-41

Table 2: Summery of published review articles on SVOs

ReviewerArea of StudyType of  SVO

Reviewer’s findings

Nettles-Anderson and Olsen (2009)Scope and impact of SVOs on perfomance of DESVO

Need lipid acid profile test for SVO, proven green alternative to DE

Misra and Murthy5 (2010)
Sidibe et al.6 (2010)Behvieral anlysis, technological advancements, merits, demerits of VO as fuel in DECrude filtered oil/VOs

Eco-friendly, rich oxygen content, less sulphur, locally available, suitable for non-transportation use

Blin et et al.7 (2013)
Russo et al.11 (2012)Pure plant oil/SVO
Hossain and Davies13 (2010)Technical suitability of plant oils / SVO in DE

Advantageus over biodiesel and FD, no need modification in DE while using preheated SVOs 

Mat et al.15 (2018)
No26 (2011)Inedible VOs and their derivatives Inedible VOs

Inedible VOs suited for DE

Asokan et al.29  (2018)Influence of SVOs on performance and emission of DE 

VOs /

SVO / WVO

SVOs can be used in DE, 

preheated SVO provide eco-friendly outcomes

Sharma and Dwivedi30 (2014)
Mondal et al.32 (2008)Detailed study  of SVOs for DE

Suitable for small to medium use, required planed research on SVOs

D’Alessandro et al.37 (2016)Effect of SVO and WVO in DE

Comparable performance and emission, higher NOx emission for preheated VO

Ramkumar and Kirubakaran38 (2016)Technical feasibility of preheated VO on DE
Capuano et al.39 (2017) study  of the effects of straight use of WVO in DE

Degraded efficiency, higher CO, HC level than FD,more suitable   as preheating VO

No40 (2017)Potential, production, Technical feasibility, application of SVO as  fuel for DE

Great potential of inedible SVO, optimum preheat (60°C –85°C-edible and 80°C –120°C-non-edible SVOs)

Dabi  and Saha41 (2019)

suatable as fuel for the DE,  more suited as preheated SVO

Seljak et al.42  (2020)Bio-liquids

Comparable physio- chemical properties of SVOs as DE fuel

Bari et al.43 (2020)Effect of airflow characteristics of combustion on DEHigher viscous
biofuels

Improved efficiency around 1.3 to 2.8% through vane geometry optimization

Saiteja and Ashok44 (2021)Comparative analysis of biofuels for DE

Biofuels/

Eucalyptus oil

Low HC, PM emissions, higher CO than FD, oxidation on HCCI engine

Ellappana and Rajendran45 (2021)

Comparable performance and emissions leves with FD.

Researchers perform their tests for short duration (8 to 12 hour) and long duration (more than 200 cumulative hours). Findings of different investigators are tabulated in Table 3-6. Data are summarized based on loading conditions, fuel temperatures, injection pressures, operational hours, engine speeds, injection timings or injection angles. UUSVOs or SVOs have played a significant role in finding alternative fuel for CI engines. Direct use of SVOs is only the need of its reducing viscosity. Short-run operational conditions favor the SVO as fuel to the DE. Critical analysis of Tables 3-6 clearly indicate that SVO found a concrete foundation as a substitute for FD. Variety of engine with a combination of specifications like single, double, three, four, and six-cylinders (1C, 2C, 4C and 6C), four strokes (4S), air-cooled (AC), water-cooled (WC), constant speed (CS), naturally aspirated (NA), turbocharged (TC), direct injection (DI), indirect injection (IDI) engine for preheated (PH) or unheated (UH) SVOs were investigated.

Effect of SVOs on Engine Performance and Emission at Varying Loading and Speed Conditions

Investigators36, 46-47 reported that KO (UH) indicates inferior brake thermal efficiency (BTE) and higher brake specific fuel consumption (BSFC) than FD at all loads. They also reported that BTE and exhaust gas temperature (EGT) were found to be increased as load increases; however, it was always lower than FD. In the same UUSVO, Agarwal and Dhar 46 reported that applying straight KO (PH) on a DI, DE improves the BTE and reduces BSFC. A significant increment in BSFC for KO than FD at all loads was observed. However, the results of Acharya et al.47 contradicted Agarwal and Dhar.46 According to Acharya et al.47, applying straight KO at 120°C lowers the BTE and increases EGT more than FD. Higher CO, CO2, HC and lower NOx emissions at medium and high loads were observed compared to FD by Acharya et al. and similar results were also found for preheated Kusum oil. Mixed responses were noted by different researchers with the application of UH/PH straight Jatropha oil and UH/PH straight Mahua oil SVOs in a DE.25, 27, 31, 48, 49Kumar et al.49 studied the behavioral changes of 1C, 4S, CS, WC, and DE fueling unheated neat Jatropha oil at different  conditions. They found slightly less BTE, lower heat release rate, higher ignition delay and EGT due to poor combustion, high viscosity and low volatility of Jatropha oil. In addition, they observed higher smoke levels caused by the heavier molecular structure of VO. They also found lower NOx and higher CO and HC emissions of DE using Jatropha oil than FD. Singh18 investigated the performance and exhaust emissions of direct ignition DE fueling de-waxed and degummed preheated straight Jatropha oil at 80 to 90°C. During 100 hours of the short-run test, choking of the injector nozzle, soot deposition on the piston head, and deteriorated quality of lubrication oil within 25-30 hours of operation were noted. Some researchers reported that preheating of SVOs (up to 100°C temperature) is not significantly benefiting operational and engine performance. Instead, it is only helping to ease the flow of SVO inside the injection system and overcome filter choking, which could also be obtained at 60°C preheating.50-53 Authors50-53 concluded that preheated Palm oil increases peak pressure by 6% and lowers ignition delay by 2.6°. Corsini et al.54, Jazair et al.55, and Balafoutis et al.56 reported higher BSFC, lower BTE and unchanged emissions levels at varying engine speeds (VES), loading conditions (VLC) and varying throttle positions (VTP) using SVOs in DI, DE. Diesel engines comfortably operate with preheated VOs during short-run operations.57-62 Canakci et al.57, Yilmaz and Morton58 , Garzon et al.59, Delalibera et al.60, Geo61, Acharya et al.62 investigated combustion analysis of crude VOs (PH) in a DI/IDI, DE at VLC, VES and varying fuel temperatures (VFT). Performance and exhaust emission value of DI, DE fueling unprocessed unblended Poon oil, Orange oil, Pine oil, Lemongrass oil, Jojoba, Sunflower, KO, Mahua oil, Soya and other plant oil were investigated.63-76 

Sonar et al.73 worked on 1C, DI, DE (1500 rpm) using preheated (90°C) and unheated crude Mahua oil to investigate the engine performance and emissions at VIP (186, 196, 206, 216, 226 and 235 bar) and VLC (zero to 3.7kW kW rated load). They recorded higher BTE for preheated Mahua oil (29.1%) compared to oil and unheated Mahua oil (26.9%) at full load and designed injection pressure (196 bar). BTE was found to increase with load and fuel injection pressure, possibly caused by upgrading in atomization and improved mixing of air with fuel. Though, also, too high injection pressure decreases BTE. They found higher BSFC and EGT than FD for preheated Mahua oil and unheated Mahua oil. Value of NOX emissions were notably lower for Mahua oil (PH) and Mahua oil (UH) and higher for higher injection pressure at low loads. However, at the same time, CO and HC emissions were recorded to be significantly decreased. BTE for Mahua oil (UH) was found to be lower than all the test fuels just because of higher viscosity, and lower CV caused inferior combustion. Table 3 (a, b) shows the investigator’s 44, 36, 46–48, 71-74 outcomes on performance and emissions of 1C, 4S, WC, CS, DI, and DE compared to FD. In general, the higher BSFC increased EGT and lower BTE were observed for all loads at VLC, VFT and varying injection pressure (VIP) compared to FD using SVOs. Higher CO, CO2 and smoke were observed for KO and Mahua (UH).36, 46, 48 However, lower HC and NOwere reported by some researchers. Sathiyamoorthi and Sankaranarayanan75 investigated the performance behavior of DI, DE using Lemongrass (UH). They reported lower BSFC, increasing BTE and EGT with variable load and varying injection angle (VIA) at 1500rpm. In the same context, Sahu et al.76 reviewed the engine’s output adopting a variable compression ratio DI DE engine using SVO for short-run operations. However, some researchers77-86 performed their investigation for short-run and long-run operation hours using SVOs. Acharya  et al.87 also found that KO (PH) produces higher CO, HC lower CO2 at low load, and lower NOx at all loading conditions. Similar results were found for DI, DE fueling Jatropha (UH)88 and Rubber seed (UH)89 compared to FD at VLC at 1500 rpm. Details results are tabulated in Tables 4 (a, b), 5 (a, b, c), 6 (a, b) and 7. More than 90% of researchers who worked on the direct use of UUSVOs agreed that VO (UH) degrades the engine’s performance significantly more compared to SVOs (PH) and FD at all loads. However, heated SVOs at 90-100°C produce better performance and higher NOx levels at medium and high loads. Ranjit et al.90 adopted 1C, IDI, DE for their investigation using preheated Schleichera Oleosa SVO at varying fuel temperatures of 40°C–120°C through an exhaust gas heat recovery system. BTE was found to be better (27.82%) than FD. Although, comparable NOx, higher CO and HC emissions were observed for SVO than FD at all loads. Sisi et al.91 conducted experiments on 3C, 4S, WC, and DE using pure SVO fuels, and insignificant variations in BSFC for SVOs were found without engine knocking. They reported that the BTE of SVOs was established to be analogous with FD at 75% load. The CO2 emissions for the SVO were found to be lower than that of FD. However, higher CO emission was witnessed at all loads, probably due to a higher carbon and oxygen ratio in the SVOs, leading to incomplete combustion.

Table 3 (a): Engine performance using KO, Mahua and Kusum SVO at varying operating conditions 

Operating ConditionEngineSVOPerformanceEGTRef.
BSFCBTE
VLC, 1500 rpm1C, 4S, WC, CS, DI, DEKO (UH)IAALIWL, IAALIWL, 
IAAL
36,46
1C, 4S, WC, CS, DI, DEKO (PH)IWLIWLIWL46
VLC, VFT, 1500rpm^AALIWLIAAS47
Mahua (PH)IAFLIAFL

_

31
VLC, VIP, 1500 rpmKO (PH)I AALIWLIWL71
Mahua (PH, UH)IAALIWLIWL73
VIP,40,80, 100% load1C, 4S, AC, DI, DEMahua (UH)IWLIWLIWL48
VLC, VFT, 1500rpm1C, IDI, DEKusum (PH)IAALIAALIWL90
VLC,1500 rpm3C, 4S,DI,DEVO (UH)^ AAL^ 75% loadIWL91

 (I- increase, I- decrease, ^- insignificant changes, AAL- at all loads, WL- with load, AAS- at all speeds, AFL- at full load, Ref.- Reference)

Table 3(b): Engine emissions using KO, Mahua and Kusum SVO at varying operating conditions

Operating ConditionEngine SVOExhaust Gas Emissions

Ref.

COHC CO2NOxSmoke
VLC, 1C, 4S, WC, CS, DI, DEKO(UH)lAAL IAALI AALI AALIALL, IAHL36,46 
VLC, VFT, 1500rpm KO(PH)IAALIAALI AALI AALI ALL 46 
IAALIAALIAML,AHLI AALI AAL47
IAALIAALIupto 40%   load,l AHLI AALI AAL87
Kusum  (PH)IAALIAALI uptp 30%    load, l AHLI AALI AAL 
Mahua  (PH)IAALIAAL

_

I AAL

_

31
VLC, VIP, 1500rpmIAAL IAAL

_

IALL, I AML,AHL

_

74
KO (UH)IAALIAAL

_

I ALL, I AML, AHL

_

1C, 4S, AC, DI  DEMahua  (UH)

_

I ALL

_

I AHL

_

48

 (I- Increase, I- Decrease, ^- Insignificant changes, AHL-at high load, AML- at medium load, ALL-at low load)

Table 4(a): Engine performance using Jatropha SVO at varying operating conditions

Operating ConditionEngineSVOPerformanceEGT Ref.
BSFCBTE
VLC, 1500 rpm1C, 4S, WC, CS, DI  DEJatropha (UH)lWLlWLl WL49
l WLl WLl WL88
2C, 4S, WC DElAFL^ ALL, l at 40%  loadl AAL25
 Jatropha (PH)l AFL^ ALL, l at 40%  loadl AAL
VLC, VFT, 1500 rpm1C, 4S, AC, CS,  DI DEl WLl WLl WL27
1C, 4S, WC, CS, DI  DEl  AALl  WL

_

31
VLC, VFT, VOH, 1500 rpml  AALl WLl WL18
VLC,VOH, 2400 rpm

_

l after 100 hrs intervalsl WOH80
VLC, VOH, 1500 rpm4C, 4S, WC, CS, DI DEl WOH_

_

81
VLC, 2400rpm 

_

l AFL

_

82

(l- Increase, l- Decrease, ^- Insignificant change, WOH- with operational hours)

Table 4(b): Engine emissions using Jatropha SVO at varying operating conditions

Operating ConditionEngineSVOExhaust Gas EmissionsRef.
COHCCO2NOxSmoke
VLC, 1500 rpm2C, 4S, WC, DEJatropha (UH)l AALl AAL

_

l AALl WL49
l AALlAALl AALlAAL

_

88
2C, 4S, AC,CS, DI, DE^ up to 50% load, lAHL

_

_^ up to 40% load, lAHL

_

25
Jatropha (PH)^ upto 50%load,l AHL

_

_^ upto 80%load, l AHL

_

VLC, VFT, 1500 rpm1C, 4S, AC,CS, DI DEl ALL, lAHLl ALL, lAHLl AALIALL

_

27
1C, 4S, WC, CS, DI DEl AALl AAL

_

l AAL

_

31
VLC, VFT, VOH, 1500 rpml AALl AAL

_

l AAL

_

18
VLC, VOH, 2400 rpml WOHl AALl AALl  AAL

_

80
VLC, VOH, 1500 rpmlAAOHl AAOH

_

l WOHl WOH81

l

l

l AAL, AAOHl AAL, AAOH

_

83
VLC, 2400rpmlAALl AAL

_

l AAL

_

82

(l- Increase, l- Decrease, ^- Insignificant changes, AAOH -at all operational hours)

Hellier et al.3 performed tests on DI, DE and investigated the influence of the fatty acid composition of preheated rapeseed, soybean, corn, groundnut, palm, and sunflower SVOs at 60°C considering low engine load. A shorter ignition delay was observed for groundnut and palm SVOs than FD. They found lesser NOx, HC, CO and PM emissions level for all test VOs, and also found to be lowest for Rapeseed oil SVO compared to FD (Table 5 & 6). D'Alessandro et al.37 conducted the chain of investigation on an unmodified 4C, 4S, WC, TC, DI, DE using nine different preheated SVOs at 65°C (linseed, Palm, Corn, Soybean, Peanut, Sunflower, waste frying Sunflower, waste frying Palm oil) and FD. They noticed 10–30% higher BSFC of SVOs than FD. In addition, a decreasing tendency of CO and an increasing level of NOx emissions were also reported.

Hartmann et al.9 worked on the 1C, 4S, NA, DI, CI engine and studied the performance and emission parameters running with SVOs (PH/UH). They adopted preheated (65°C- 95°C) neat sunflower, soybean, tong VOs for experiments at full load and VES (1300 to 2000 rpm with 100rpm steps) conditions. The BTEs for all SVOs were higher than FD, especially for soybean and sunflower oils, whereas lower EGT was recorded for all SVOs. In addition, investigators noticed an increment in NOx and CO emissions with a fall in engine speed due to incomplete combustion. Soltic et al.50  conducted experiments on 6C, 4S, WC, CS, DI, DE fuelled with a different set of VO, i.e., preheated (45°C) straight rapeseed oil, soybean oil, and FDInvestigators observed considerably higher BTE, NOx emissions, lower HC and CO for preheated pure Soyabean and Rapeseed vegetable oil at almost full operational load compared to FD. The combustion behavior of preheated straight Coconut oil was studied by Hoang 67, adopting the spray characterization, i.e., spray penetration and cone angle at VES. At the preheated temperature of 105°C, the higher spray penetration and smaller cone angle were added through the test for SVO. About 2.25% of BTE was lowered than FD at all engine speeds. It was concluded that UHC and CO emissions values were higher and CO2, NOx and combustion products were lesser while using preheated Coconut oil at 105°C compared to FD. Hoang and Nguyen68 evaluated the emission values of a DE fueling pure Coconut UUSVOsAt around 80°C of preheat temperature, the lowest NOx emissions were recorded for Coconut oil compared to preheated Coconut oil at 120°C and 100°C. The higher CO and HC emissions were recorded at similar conditions. Sunnu et al.69 investigated the performance of a TC, DE using palm kernel oil and Coconut oil (Tables 5a, 5b & 5c). It was experienced that BSFC shows dependency with engine speed and slightly higher value for SVOs than FD at all the speeds. The BTE was lower at a low speed and showed an incremental trend with speed up to 3300 rpm for all fuels. Beyond 3300rpm speed, BTE dropped down for all fuels, increasing load up to 100%. With the turbocharged condition, BTE for palm kernel oil was higher than crude Coconut oil but lower than FD. Using unheated sunflower oil, Shehata and Razek70 investigated the performance and emissions parameters of DI diesel engine. BSFC was higher for sunflower oil irrespective of fuel type but marked insignificant compared to FD at low speed. The BSFC was noticed to be higher; however, BTE and NOX emissions were lower at a higher load for sunflower oil (UH) than FD. In addition, researchers recorded higher CO2 and CO emissions. 

Further, Geo et al.61 attempted to improve the performance of similar engine specifications, using neat rubber seed SVO (PH/UH) and FD at VLC. BTE for preheated SVOs was higher than unheated SVO but found to be lower for all test fuels than FD. In contrast, BSFC was higher for unheated oil, followed by oil heated at 133°C than FD. EGT for unheated SVO was recorded as higher than preheated SVO and FD, whereas EGT for preheated SVO was higher than FD.  NOx emissions values were lesser for unheated UUSVOs than preheated SVO (133°C and 155°C) and FD. Further, HC, CO and smoke emissions level were recorded lesser for higher heated oil than oil at low temperatures, whereas these were higher than FD. 

Table 5(a): Engine performance using Palm, Rapeseed, Soyabean, Rubber Seed, Corn, Coconut SVOs at varying operating conditions 

Operating ConditionEngineSVOPerformanceEGTRef.
BSFCBTE
VLC, 1300rpm6C, 4S, WC, CS, DI, DERapeseed, Soybean (PH)l WLl WLl WL50
VLC, 1500rpm1C, 4S, AC, DI, DERubber (UH)lWLl WLl WL89 
VES, 1500-4500 rpm4C, 4S, WC, CS, TC, DI, DEPalm kernel, Coconut (PH) l WSlWS

_

69
VES, 2200-1300 rpm6C, TC, DERapeseed (PH)^AASlWS

_

12
VLC, VFT, VIT1C, 4S, WC, CS, DI, DESoybean (PH )lWLlWL

_

74
VLC, VFT, VESl AALlWLl AAL9
VLC,VES, 2000 rpmlAAS^ AAS l AAS59
VLC, VFT, 1500 rpm Palm, Rubber, Coconut (PH,UH)lAALl ALL, lAHL

_

52
4C, 4S, WC, CS, DI, DECoconut (PH) 

_

lAFLl AAL67 
1C, 4S, AC, CS, DI, DERubber (PH,UH)lAFLl AFLl AAL61
VLC, VFT, 1800 rpmPalm (PH)l AALl WLl WL51
VOH4,6C, Tractor DERapeseed (UH)^ AAOH^ AAOH^ AAOH86

(l- Increase, l- Decrease, ^- Insignificant changes, WS- with speed) 

Table 5(b): Engine emissions using Palm, Rapeseed, Soyabean Rubber Seed, Corn, Coconut SVOs at varying operating conditions

Operating ConditionEngineSVOExhaust gas emissions Ref.
COHC CO2NOxSmoke
VLC, 1200 rpm1C, DI, DERapeseed (UH)

l ALL

l ALL

_

l ALL

_

3

Palm,Soybean,

Corn, Groundnut (PH)

VLC, 1300 rpm6C, 4S, WC, CS, DI, DERapeseed, Soybean (PH)l AALl AAL

_

l AAL

_

50
VLC, 1500rpmPalm, Rubber, Coconut (UH)l ALL,  l AHLl Rubber AAL, l Palm AHLl up to 80% loadl  ALL, l Palm, AHL, l AHL 

_

52
1C, 4S, AC, CS, DI, DERubber (UH)

l AAL

l AAL

_

l AALl AAL89 

_

_

lAALl AAL61
 1C, 4S, TC,DI, DERapeseed , Camelina (UH)l ALL, ^ AMLlAAL

_

l AAL

_

79
 

(l- Increase, l- Decrease, ^- Insignificant changes)

Table 5(c): Engine emissions using Palm, Rapeseed, Soyabean, Rubber Seed, Coconut SVOs at varying operating conditions

Operating ConditionEngineSVO Exhaust gas emissions Ref.
COHC CO2NOxSmoke
VLC, VFT, 1800 rpm1C, 4S, AC, DI, DEPalm (PH)l AML, l AHLl AAL

_

lALL, AHL,l AML 

_

51 
VLC, VFT, 1500 rpmRubber (PH)^ AAL^AAL

_

l AALl AAL61
4C, 4S, WC, DI,  DECoconut (PH)l AAL l AAL l AALl AALl AAL68
1S, 4S, WC, CS, DI, DEPalm, Rubber, Coconut (PH)l ALL, l AHLl AALl AAL lALL, lpalm AHL, lAHL 

_

52
VLC,VFT, VES Soyabean (PH)lALS

_

_

l ALS 

_

9
VLC, VFT, VES, VIA 1C, DI, DESoyabean (PH)

_

_

_

_

l at 17° IA at 100°C74
VLC, VESSoyabean (PH)l ALS, AMS, ^ AHS

_

l ALLl AAS_59
Rapeseedl AALl AALl AALl AALl AAL53
1500-4500 rpm4C, 4S, TC, DI, DEPalm kernel, Coconut (PH) l AAS

_

_

l WS

_

69 
VTP, VES 1C, 4S, WC,TC, DERapeseed (PH)

_

l AASl AASl AASl AAS54 

(I- Increase, I- Decrease, ^- Insignificant changes, ALS- at low speeds, IA-injection angle)

Impact of SVOs on Engine Performance and Emission Parameters at VIP

The optimized fuel injection pressure plays a critical role in better combustion behavior and performance of UUSVOs. Modified nozzle opening pressure can increase the highest possible BTE, minimize BSFC, and engine emissions. The authors71-73 presented the effect of fuel injection pressure at VLC using SVOs (UH/PH). It was also noted that the lowest smoke emissions (32%) and increased CO2 emissions were at fuel injection pressure in the range of 196- 200 bar and 72% rated load71, 72 Sonar et al.73 reported a contradictory result compared to another researcher. Their findings showed higher BSFC and EGT than FD for both SVO. However, they also reported that NOx emissions were notably lower for preheated and unheated straight Mahua oil than FD at low loads. Tables 3(a, b) and 6 (a, b) can be referred to the detailed impression of SVOs on engine performance and emissions at VIP. VIP can be opted to overcome the engine’s starting problem. Higher injection pressure increases EGT and usually enhances fuel atomization, resulting in combustion efficiency. Conversely, at lower injection pressure and loads, BTE decreases due to bigger size of droplets and lower calorific value of a fuel.

Impact of SVOs on Engine Performance and Emission Parameters at VIT

Performance, combustion behavior, and emission parameters of compression ignition engine are widely affected by VIT using SVOs as fuel.72 Some researchers investigated the performance and exhaust emission values of DE running with UUSVOs at VIA/VIT (Tables 3a, 3b, 6a, and 6b). Different authors reported that the highest peak pressure for waste cooking oils was achieved at a 2.5° crank angle. Therefore, a simple modification kit was suggested by Basinger et al.72 for a stationary IDI, DE running with UH/PH (100°C) waste cooking oil. Most consistent performance and emissions parameters were found at a tuned setting of 25° bTDC of injection timing at 3/4th load. A significant reduction in EGT, CO emissions and BSFC were noticed at 25°bTDC of advance injection timing (AIT) and 15 MPa of fuel injection pressure (FIP) compared to a reduction at 20°bTDC and 9 MPa FIP settings. However, a NOx emission increased nearly half a fold due to advancing the timing up to 25° bTDC.72    Performance and emission of DE fueling UUSVOS such as Sunflower, Poon, Orange, WVO, Lemongrass, Rice brain and Pine SVOs at different operating conditions during short-run operation are shown in Table 6 (a, b).

Further, Canakci et al.57 experimented to determine the full load characteristics at VESs (1000-3000 rpm) and VITs. In this study, an IDI, DE was adopted using straight sunflower oil (PH) at 75°C with VITs. Elevated consumption, turbulence and fuel atomization improve this oil’s highest cylinder pressure of 9.94 MPa at 3000 rpm. Earlier injection timing of 1°, 1.5° and 0.75° crank angles were witnessed for preheated oil than FD at all speeds. Higher Cetane number and auto-ignition temperature of preheated oil increase the ignition delays. Higher ignition delays were found for preheated oil than FD at an engine speed of 1000-3000 rpm. The lower BSFC, an insignificant rise of BTE, brake torque and significant gain in UHC were witnessed at the entire speed range of experiments and full load condition. 

In their study, Wander et al.74 presented the experimental results about the effects of different injection angles (17°, 15°and 19°) at different loads and fuel injection temperatures applied on a DI, DE. The engine was fueled with preheated straight soybean oil at 60°C. A slight reduction in BTE was recorded at intermediate load for preheated SVOs at 60°C, 19o injection angle compared to FD. The lowest value of smoke emission was identified at 17° crank angle for UUSVOs. In the similar context, Sathiyamoorthi and Sankaranarayanan75 also investigated a DI DE's performance, emission parameters, and combustion behavior using unheated, straight lemongrass oil considering VIT of 21° (late injection), 23° (designed), and 27° (advanced) bTDC of fuel injection timings at 200 bar of designed injection pressure at 1500 rpm. Investigators found that a higher cylinder pressure, a notable fall in BSFC and a considerable rise of BTE were noticed with AIT for all test fuels used. The comparable CO2, lower UHC, smoke, and NOemissions were also higher for AIT. 

Further results are shown in Table 6 (a, b). Few researchers have tried to optimize DE’s performance, combustion, and emission behavior with VITs using UUSVOs. AIT reduces EGT due to earlier combustion, but EGT was recorded higher than FD at the same injection setting due to the late burning of constituents. AIT increases the ignition delay due to the lower pre-ignited initial air temperature and pressure. Retarded injection timing (later injection) leads to ignition delay. 

Table 6(a): Engine performance using Sunflower, Poon, Orange, VWO, Lemongrass, Rice brain, Pine SVOs at varying operating conditions 

Operating ConditionEngineSVOPerformanceEGTRef.
BSFCBTE
VES, full load1C, 4S, WC, CS, IDI, DESunflower (PH) WS WSWS57
VLC, VES, 1500 rpm1C, 4S, AC, CS, DI DESunflower (UH) AAL WL

_

70
VLC, VIA, 1500rpmLemongrass (UH) AALWLWL75
VLC, VFT, VES, 2000rpm1C, 4S, WC, CS, DI, DESunflower, Tung (PH) AALWL AAL9
VLC, 1500rpmLemongrass (UH) AAL  AAL AAL66
Poon (UH)WLWL WL63
Orange  (UH)WLWL WL64
Pine oil (UH)AALWL AAL65
VLC, VFT, 1500 rpmRice bran(PH)WLWLWL62
VIP, VIA,75% load, 650 rpm4S, WC, slow speed, IDI, DEWVO (PH)at 25° bTDC, 15 MPa at 25° bTDC,15 MPawith 25° bTDC,15 MPa72
VLC,650 rpmWVO (UH)WL

_

 WL

(Increase, Decrease, Insignificant changes)

Table 6(b): Engine emissions using Sunflower, Poon, Orange, WVO, Lemongrass, Rice brain, Pine SVOs at varying operating conditions

Operating ConditionEngine SVOExhaust Gas EmissionsRef.
COHCCO2NOxSmoke
VLC,1200 rpm1C, 4S, WC, CS, DI DESunflower (PH)ALLALL_ALL

_

3
Corn(PH) ALLALL_ ALL

_

VLC, 1500 rpmPoon (UH) AAL AAL AAL AALWL63
Orange  (UH) AAL AAL

_

 AALWL64
Pine (UH)ALL, AHL AAL

_

ALL, AML,  AHL AAL65
Lemongrass (UH) AAL

_

 AAL AAL AAL66
VLC, VFT 1500 rpmRicebran (PH) AAL ALL ALL ALL

_

62
VIA, VIP, 75% load, 650 rpm4S, WC, slow speed, IDI DEWVO (PH)at 25° bTDC, 15 MPaat25° bTDC, 15 MPa

_

at 25° bTDC, 15 MPa ALL,  AHL72
VL, 650 rpmWVO (UH) AAL AAL

_

AAL
VES, full load1C, 4S, WC, CS, IDI DESunflower (PH)ALS,  AHSAAS AAS

_

WL57
VLC, VIA, 1500rpm1C, 4S, AC, DI DELemongrass (UH)

_

 AALAALAALAAL75
VLC, VESSunflower (UH)AAL

_

 AALAAL

_

70

(- Increase, - Decrease, - Insignificant changes)

D. Impact of SVOs on Engine Performance and Emission Parameters at Variable Compression Ratio (VCR)

Experimental study on performance and exhaust emission parameters of DE considering VCR (mostly higher than 18:1) using UUSVOs is negligibly available for further investigation. Therefore, very few pieces of literature are available in this section. Researchers mostly adopted SVOs-based biodiesel fuel with VCR for their research. An increase in compression ratio affects to rise of BTE and reduces BSFC. A few researchers76 have attempted to study the same using pure waste cooking oil. Sahu et al.76 reviewed the effect of VCR (18:1 to 20:1) on agricultural-based 1S, 4S, WC, and CI engine performance and emission parameters. They performed their experiments considering different loading conditions (zero to full load) at 1500 pm and found lower ignition delay by increasing compression ratio from 18 to 20 at a higher load. The NOlevels increased by the increased compression ratio, but CO2, CO, UHC, and smoke were lower using SVO.

Impact of SVOs on Performance and Emission Parameters of Compression Ignition Engine during Long-Run Test.

Generally, CI engines are used for long-run operations.77 But, a smooth run of the CI engine was witnessed during short-run operations. However, due to certain limitations with short-duration tests, investigators have suggested many ways to use SVO in the DE or CI engine. Tests above 200 cumulative hours have been considered long-run tests fueling SVOs. Critical findings from many investigators indicate no significant operational difficulties observed in using SVOs in DE while short-run tests. However, problems arise with the DE running for long-duration operations with unprocessed, unblended SVO.77-86 Table 7 can be referred to for summarized results of investigators using SVOs during long operations.

The investigators77-86 noticed elevated EGT with different loading conditions and operational hours. All investigator77-86 analyzed the affecting variables and after-effects of SVOs on lubricating oil during the long-term test of 250 to 50000 cumulative hours (refer Table 7). Almutairi et al.80 performed 300 hours of durability tests on a 1C, DE to study the effects of preheated crude Jatropha oil (90°C) as engine fuel. Through this study, investigators concluded that BTE fluctuates but suddenly increases at the interval of 100-200 hours. The lower HC, unchanged NOx emissions, increased CO and rise in CO2 emissions were observed.80 Poor combustion occurs due to inferior atomization. Investigators 12, 77-86 found significant carbon deposition on the piston crown and higher wear on other engine parts. Therefore, anti-wear additives for lubrication oil were recommended by the researchers. Basinger et al.78 suggested that the engine's break-in period should be between 200 and 300 operational hours and 110 hours of changing the frequency of lubrication oil. Emission values cut from 9% to 5% and 600 ppm to 400 ppm within the first 100 hours78. The replacement and inspection of piston rings are required within 1000 hours of an estimated time78 and 500 hours of an operational interval is needed to minimize injectors' choking and clogging problems.78-79 Improper combustion was observed, which led to a NOx level of SVOs than FD. With extended operational hours, Paulsen et al.79 recorded significant changes in the tractor's field performance, equipped with a DE using pure Rapeseed and Camelina SVO for 1000 hours. Therefore, researchers concluded that 500 hours of an operational interval is needed to minimize injectors' choking and clogging problems. During the investigation, a severe effect on the engine was found due to the direct use of Rapeseed and Camelina SVO. Improper combustion was observed, which led to a NOx level of SVOs than FD. Through this study, the oxidation resistance of pure Rapeseed SVO increased for Camelina SVO and the mixture of SVO by adding fuel additives. From this field test, they concluded that unrefined Rapeseed, Camelina SVO and its mixture of SVO were found suitable as fuel for diesel engines.

Based on the analysis, these types of issues arise due to the higher viscosity and inferior instability of SVOs. However, the above problem can be overcome at a specific limit by preheating SVO up to 100°C before injection. The high stickiness of VOs leads to improper mixing of fuel with air and bigger droplet size of atomized fuel that causes incomplete combustion. An anti-wear agent can be tried to increase the operation hours. Metal deposition in lubrication oil is the factor that compels frequent inspection and frequent replacement of piston ring to be systematically in every 1000 hours run. There also, no significant damages to moving parts were reported by a few investigators. However, minor adverse effects were seen in engine performance, but no significant changes were witnessed in emission levels after the extended run test.  Investigator's concluding remarks and results are shown in Table 7. By referring to Table 7, it seems that, to some extent, the researcher's findings are similar, whereas some of these findings contradict.

Table 7: Investigator’s findings on long run operation of CI engine using SVOs 

SVOs

Engine Type

Operational Hours (Cumulative)

FindingsRef.

KO (PH)

1C, 4S, WC,CS, DI,DE

512

High carbon deposits and wear on engine parts, better engine performance, degraded lubrication oil (LO) quality within 400 hours  

77

WVO (PH)

4S,WC, IDI,DE

500

Deposition of Cr in LO, mass loss and mentainance schedule frequency of 1000 hours for piston rings

78

Rapeseed, Camelina (UH)

1C, 4S, FA, DI, DE

1000

Insignificant changes and wear on engine parts, carbon deposits on injector tip, higher emission but lower NOx, reduced oxidation of SVOs by adding additive

79

Rapeseed (PH)

6C, TC, DE

1000

 Upto 2–14%  power drop, better BTE

12

Jatropha (PH)

1C, 4S, WC, CS, DI, DE

300

 High carbon deposits, lower engine efficiency and higher emissions

80

4C, 4S, WC, DI, DE

300

Significant metal concentration,

degraded quality and reduced viscosity of LO

81

High carbon deposits on injector tip, lower performance and higher emissions

82

Higher metal   concentration in the LO, high carbon deposits and wear on engine parts, lower NOx and CO2

83

Palm (PH)

8C, CS, DI, DE

300

high carbon deposits, degraded LO quality, higher wear in engine parts, reduced carbon deposits (27%) due to fuel preheat at 80°C rather than 60°C.

84

KO(PH)

1C, DE

250

Lower wear in designed system 

85

Rapeseed (UH)

4- 6C, DE

50,000

Injection system clogging, identical emission, insignificant engine breakdown and  performance variation, cold start problem

86

Discussion 

Most of the research articles are meticulously reviewed here. It was observed that FD might be entirely replaced with unprocessed unblended SVO for DEs / CI engines. The studies on the utilization of UUSVO in DEs have been summarized as per varying operating conditions. Researchers have preferably adopted the non-edible SVOs/ UUSVOs for their investigation. SVOs are 10-15 times more viscous alternatives than that FD. SVO holds the long-chain, heavy molecular structure, and flow resistivity, resulting in higher viscosity which deteriorates combustion, engine performance atomization, smoke opacity and significant variation in emissions with other problems within the engine's internal parts. Investigated data of engine performance and emission fueling preheated / unheated SVOs have shortened.

Direct use of UUSVOs (preheated/unheated) reasonably fits DE. The calorific value of FD is mostly around 10–15% higher than SVOs (34–42.15MJ/kg) fuel. By and large, all the researchers indicated that lower specific energy value of SVOs causes higher BSFC of SVO compared to FD. Engine consumes more SVO than FD to produce the same output and performance. Most investigators have agreed about the lower BTE of SVOs compared to FD due to the high viscosity, poor combustion efficiency and lower energy value of SVOs. Few researchers reported that sift of uncontrolled combustion to expansion stroke is the primary cause of lower BTE.

Nevertheless, contradicting results on BTE was found in a few articles. Some of them contradicted each other with their finding. Higher operation temperature increases EGT resulting in lower BTE due to the maximum portion of energy converted into heat. The review study includes the findings and comments on performance and emissions based on the short-run and long-run operation. Considering different operating parameters such as VLC, VIP, VIT, VOH, FIT, VES and VTP, investigators found significant variations in diesel engine performance and emission parameters fueling preheated and unheated UUSVOs in DE.

On the other hand, many researchers found insignificant variations in the performance and emission behavior of UUSVOs-based DE during short-run operations. Also, unheated UUSVOs degrade the engine's performance significantly more than preheated UUSVOs and FD at all loading conditions. However, preheated UUSVOs at 90-100°C produce better performance and higher NOx levels at medium and high loads due to lower cylinder temperature. As a result, some researchers suggested minor modifications like duel fueling, injection pressure variation, and injection timing adjustment during short-run operations.

Whereas, during engine endurance tests fueled with SVOs, few researchers reported variations in engine performance, an internal parts failure, carbon deposition on the crown and cylinder, quality of lubrication oil, injector nozzle coking, wear, and maintenance of piston rings. Most researchers found lower NOx levels for UUSVOs than FD, probably due to more oxygen content and low calorific value of SVO than FD. NOx emissions increase at higher operating temperatures and pressure. Further, this review study shows that incomplete combustion produces more CO emissions. CO emission is always higher for SVOs than FD, but varies according to engine loading conditions. Initially, it increases at low loading and slightly reduces as load increases. Researchers suggested many reasons for more elevated CO for SVO than FD. Some investigators presented higher CO Emissions than FD thought the test may be due to operating temperature. Researchers differ from each other. Some researchers opined that lower HC emission of SVO than FD by adopting a theory of rich oxygen content in the SVO. However, few of them categorically showed their results of higher HC for SVO than FD. Fuel accumulated at the end of compression stroke creates uncontrolled combustion (charge continued to burn with lesser oxygen in the power stroke and produces more CO Emission from SVO than FD). SVO produces higher smoke emissions than FD due to its large molecule structure and high viscosity..

Conclusion

Eco-friendly / Green fuel (SVO) is a capable substitute for FD in many applications. Using unprocessed unblended straight vegetable oils (UUSVOs) as a DE fuel reduces the processing time, energy, and cost of biodiesel production. However, the higher viscosity of VOs bound their long-run use in DE. This review study concluded that UUSVOs could be used in DE at short-run operations without affecting performance, emission, combustion, and ignition behavior. DE fueling with UUSVOs suffers from the rigorous carbon deposition to internal parts of the engine during long-run operation. The primary cause of poor atomization and inferior combustion of DE is the higher viscosity of UUSVOs. A fuel preheating system was recommended for lowering the viscosity of SVO. Also, the degraded lubrication oil quality, deteriorated overall engine performance, exhaust emissions value, and failure of engine parts were observed. Periodic maintenance could be implemented to overcome problems created during the long-run operations of engines. A Significant variation in emissions was observed. Many researchers found contradicting results of variation in NOx emissions of DE using UUSVOs.

Conflict of Interest

We declare that there are no conflicts of interests associated to this manuscript. 

Funding Sources

The authors did not receive support from any organization for the submitted work. No funding was received to assist with the preparation of this manuscript. No funds, grants, or other support was received.

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Nomenclature 

MJ/kg: Mega Jule / Kilogram

cSt: Centi-stoke

kg/m: Kilogram/ Cubic Meter

w/w: Weight/ Weight

MPa: Mega Pascal

rpm: Revolution Per Minute

ppm: Part Per Million

bTDC: Before Top Dead Centre

°C : Degree Celsius

Abbreviations

UUSVOs: Unprocessed unblended straight vegetable oils

SVO: Straight vegetable oil

DE: Diesel engine

FD: Fossil diesel

VO: Vegetable oil

VLC: Varying loading conditions 

VFT: Varying fuel temperature 

VIP: Varying injection pressure 

VOH: Varying operational hours 

VES: Varying engine speeds 

VIT: Varying injection timing

VIA: Varying injection angle

VTP: Varying throttle positions

1C, 2C, 4C and 6C: single, double, four and six cylinder

4S: Four strokes

AC: Air cooled

WC: Water cooled

CS: Constant speed

NA: Naturally aspirated

DI: Direct injection

IDI: Indirect injection

TC: Turbocharged

PH: Preheated

UH: Unheated

KO: Karanja oil

BTE: Brake thermal efficiency

BSFC: Brake-specific fuel consumption

EGT: Exhaust gas temperature

UHC: Unburnt hydrocarbon

WVO: Waste vegetable oil

AIT: Advanced injection timings

VIT: Varying injection timing

VCR: Variable compression ratio.

LO: Lubrication oil